Designed for fluid and semi-solid food industries, this integrated production line combines filling, sealing, conveying, and palletizing into a fully automated process from raw materials to finished products. Featuring a modular layout, it accommodates diverse containers (boxes, bottles, cups) and product types (sauces, liquid foods, soft products), significantly enhancing production stability and operational safety. Empowers enterprises to build standardized, unmanned smart factories.
Core Components
- Automatic Filling & Sealing Machine
Precision filling for liquids, pastes, and semi-solids (jams, yogurt, tofu, pre-made dish sauces)
Filling accuracy ≤±1%
Heat sealing or ultrasonic sealing options available
Compatible with PE, PP, aluminum foil films
Seal integrity rate ≥99.5%
- Inclined Conveyor Belt
Seamlessly connects upstream/downstream processes
Adjustable tilt angle (15°-30°)
Anti-slip wear-resistant belt prevents spills/deformation
Variable frequency speed control adapts to production rhythms
Max load: 50kg/m²
Supports 24/7 continuous operation
- Palletizing Platform
Automatic tray alignment, positioning, and stacking
Intelligent counting system matches tray capacity
Full-tray auto-alert
Customizable stacking modes (3-5 layers or single-layer)
Compatible with plastic/metal trays
- Depalletizing Platform
Robotic arms/pneumatic grippers for automatic unloading
AGV/forklift integration enables unmanned transfer
Photoelectric detection system for empty tray recycling
Closed-loop workflow
Key Advantages
End-to-End Automation
Unmanned operation across filling→sealing→conveying→palletizing→depalletizing
Saves 6-8 operators; boosts efficiency by 70%
Flexible Scalability
Modular design supports add-ons (labelers, vision inspection systems)
Rapid adaptation to new products/process upgrades
Reliability & Durability
Food-grade stainless steel construction
Japanese/German core components
Failure rate <0.5%
Intelligent Management
Central control system monitors real-time data (output, faults, energy)
Cloud-based remote O&M support
Applications
Ideal for large-scale production of:
Jams • Condiments • Liquid Dairy • Boxed Tofu • Konjac Products • RTD Desserts • Hotpot Bases • Pre-made Dish Sauces
Extendable to cosmetic/pharmaceutical fluid packaging
Technical Highlights
Precision Filling
Peristaltic/piston pumps auto-adapt to viscosity
Photoelectric liquid level sensors eliminate leaks
Energy Efficiency
Servo-driven systems reduce energy consumption by 40%
98% automatic waste film/material recovery rate
Rapid Changeover
Pre-saved mold parameters enable ≤20 min product switch
Supports small-batch multi-category flexible production
Service Support
One-Stop Solutions
Line planning • Equipment selection • Commissioning • Training
Customization Options
Container specifications • Capacity (2,000-10,000 units/hour)
Automation level (semi/full-auto • smart factory integration)
From Standalone Machines to Turnkey Lines – Empowering the Future of Efficient Intelligent Manufacturing!
Contact us now for a free production line design proposal & quotation!
