{"id":1713,"date":"2025-06-04T07:47:34","date_gmt":"2025-06-04T07:47:34","guid":{"rendered":"https:\/\/longyingpack.com\/?post_type=product&#038;p=1713"},"modified":"2025-09-12T06:42:50","modified_gmt":"2025-09-12T06:42:50","slug":"fully-automatic-filling-production-line-efficient-and-intelligent-integrated-solution","status":"publish","type":"product","link":"https:\/\/longyingpack.com\/es\/product\/filling-and-sealing-machine\/fully-automatic-filling-production-line\/","title":{"rendered":"Fully automatic filling production line"},"content":{"rendered":"<p>Productos<\/p>\n<p>This filling production line is designed for the fluid and semi-solid food industry, integrating filling, sealing, conveying, and basket collection to achieve full-process automation from raw materials to finished products. The production line adopts a modular layout and is suitable for a variety of containers (boxed, bottled, cupped) and product types (sauces, liquid foods, soft products), significantly improving production capacity stability and operation safety, and helping enterprises build standardized, unmanned smart factories.<\/p>\n<p>Core equipment composition<\/p>\n<p>Fully automatic filling and sealing machine<\/p>\n<p>Precise quantitative filling, supporting liquid, paste, semi-solid materials (such as jam, yogurt, tofu, pre-prepared vegetable soup), filling error \u2264\u00b11%.<\/p>\n<p>Heat sealing\/ultrasonic sealing optional, compatible with PE, PP, aluminum foil and other sealing materials, sealing qualified rate \u226599.5%.<\/p>\n<p>Climbing conveyor belt<\/p>\n<p>Seamlessly connect upstream and downstream processes, adjustable inclination angle (15\u00b0-30\u00b0), non-slip and wear-resistant conveyor belt ensures smooth transition of products to avoid spillage or deformation.<\/p>\n<p>Frequency conversion speed control, matching different production capacity rhythms, maximum load 50kg\/\u33a1, supporting 24-hour continuous operation.<\/p>\n<p>Basket loading platform<\/p>\n<p>Automatic basket sorting, positioning, stacking, intelligent counting system accurately matches basket capacity, automatic warning when full basket.<\/p>\n<p>Customizable multi-layer stacking (3-5 layers) or single-layer flat paving mode, suitable for a variety of carriers such as plastic baskets and metal baskets.<\/p>\n<p>Basket unloading platform<\/p>\n<p>Automatic basket unloading by robotic arms or pneumatic grippers, seamless docking with AGV\/forklifts, realizing unmanned transportation of finished products.<\/p>\n<p>Equipped with a photoelectric detection system, empty baskets automatically return to the basket loading station to form a closed loop.<\/p>\n<p>Core advantages<\/p>\n<p>Full chain automation: filling \u2192 sealing \u2192 conveying \u2192 loading \u2192 unloading, all unmanned, saving 6-8 workers and increasing efficiency by 70%.<\/p>\n<p>Flexible expansion: supports adding or removing equipment modules (such as adding labeling machines and visual inspection instruments), and quickly adapts to new products or process upgrades.<\/p>\n<p>Stable and durable: food-grade stainless steel body, key components use imported accessories from Japan\/Germany, and the failure rate is less than 0.5%.<\/p>\n<p>Intelligent management and control: The central control system monitors production data (capacity, fault points, energy consumption) in real time, and supports remote operation and maintenance in the cloud.<\/p>\n<p>Applicable fields:<\/p>\n<p>Large-scale production of foods such as jam, condiments, liquid milk, boxed tofu, konjac products, ready-to-eat desserts, hot pot base, pre-prepared vegetable soup, etc., and can also be expanded to fluid packaging in the daily chemical and pharmaceutical industries.<\/p>\n<p>Technical highlight<\/p>\n<p>Precise anti-overflow filling: peristaltic pump\/piston pump adapts to viscosity changes, and is equipped with liquid level photoelectric sensor to prevent dripping.<\/p>\n<p>Energy saving and consumption reduction: servo motor drive, energy consumption is reduced by 40% compared with traditional equipment; the automatic recovery rate of waste film\/waste material reaches 98%.<\/p>\n<p>Quick changeover: mold and parameter pre-storage function, production change time \u2264 20 minutes, supporting small batch multi-category flexible production.<\/p>\n<p>Servicio de asistencia<\/p>\n<p>Provide one-stop service for production line planning, equipment selection, online debugging, and technical training.<\/p>\n<p>Customized development of container specifications, production capacity (2000-10000 pieces\/hour), and automation level (semi-automatic\/fully automatic\/intelligent factory integration).<\/p>\n<p>From single machine to production line, empowering efficient and intelligent manufacturing for a new future!<\/p>\n<p>Consult now to get a free production line design plan and quotation list!<\/p>","protected":false},"excerpt":{"rendered":"<p>Product Overview This filling production line is designed for the fluid and semi-solid food industry, integrating filling, sealing, conveying, and basket collection to achieve full-process automation from raw materials to finished products. The production line adopts a modular layout and is suitable for a variety of containers (boxed, bottled, cupped) and product types (sauces, liquid [&hellip;]<\/p>","protected":false},"author":1,"featured_media":1714,"parent":0,"menu_order":0,"comment_status":"open","ping_status":"open","template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"product_cate":[3],"class_list":["post-1713","product","type-product","status-publish","format-standard","has-post-thumbnail","hentry","product_cate-filling-and-sealing-machine"],"acf":[],"_links":{"self":[{"href":"https:\/\/longyingpack.com\/es\/wp-json\/wp\/v2\/product\/1713","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/longyingpack.com\/es\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/longyingpack.com\/es\/wp-json\/wp\/v2\/types\/product"}],"author":[{"embeddable":true,"href":"https:\/\/longyingpack.com\/es\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/longyingpack.com\/es\/wp-json\/wp\/v2\/comments?post=1713"}],"version-history":[{"count":5,"href":"https:\/\/longyingpack.com\/es\/wp-json\/wp\/v2\/product\/1713\/revisions"}],"predecessor-version":[{"id":3588,"href":"https:\/\/longyingpack.com\/es\/wp-json\/wp\/v2\/product\/1713\/revisions\/3588"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/longyingpack.com\/es\/wp-json\/wp\/v2\/media\/1714"}],"wp:attachment":[{"href":"https:\/\/longyingpack.com\/es\/wp-json\/wp\/v2\/media?parent=1713"}],"wp:term":[{"taxonomy":"product_cate","embeddable":true,"href":"https:\/\/longyingpack.com\/es\/wp-json\/wp\/v2\/product_cate?post=1713"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}