{"id":3183,"date":"2025-07-04T05:21:07","date_gmt":"2025-07-04T05:21:07","guid":{"rendered":"https:\/\/longyingpack.com\/?post_type=product&#038;p=3183"},"modified":"2025-09-05T05:31:41","modified_gmt":"2025-09-05T05:31:41","slug":"cip-cleaning-system-fully-automated-in-place-cleaning-equipment","status":"publish","type":"product","link":"https:\/\/longyingpack.com\/fr\/product\/auxiliary-equipment\/cip-cleaning-system\/","title":{"rendered":"CIP Cleaning System | Fully Automated In-Place Cleaning Equipment"},"content":{"rendered":"<p><strong>Core Functions<\/strong><\/p>\n<p>Cleaning Without Disassembly<\/p>\n<p>Automatically circulates cleaning solutions through closed-loop pipelines without disassembling production equipment (tanks, pipelines, valves, heat exchangers).<\/p>\n<p>Dead Zone Coverage:\u00a0High-flow design (\u22651.5 m\/s) ensures no residue in pipeline blind spots.<\/p>\n<p>Multi-Program Customization<\/p>\n<p>Fully automated process: Pre-rinse \u2192 Alkaline wash \u2192 Water rinse \u2192 Acid wash \u2192 Final rinse \u2192 Sterilization (Optional).<\/p>\n<p>Supports storage of\u00a030+ recipe groups, enabling one-click switching of cleaning modes for different equipment (e.g., fermenters, fillers, UHT systems).<\/p>\n<p><strong>Technical Highlights<\/strong><\/p>\n<table>\n<tbody>\n<tr>\n<td>Module<\/td>\n<td>Technical Advantage<\/td>\n<\/tr>\n<tr>\n<td>Spray System<\/td>\n<td>360\u00b0 rotating spherical spray balls ensure tank top\/sidewall coverage\u00a0\u226599%.<\/td>\n<\/tr>\n<tr>\n<td>Media Recovery<\/td>\n<td>Automatic recovery and reuse of acid\/alkaline solutions,\u00a0reducing consumable costs by 30%.<\/td>\n<\/tr>\n<tr>\n<td>TACT Control<\/td>\n<td>Four-dimensional coordinated regulation:\u00a0Time &#8211;\u00a0Action &#8211;\u00a0Concentration &#8211;\u00a0Temperature.<\/td>\n<\/tr>\n<tr>\n<td>Online Monitoring<\/td>\n<td>Real-time concentration detection via conductivity sensors; pH feedback for acid\/base balance; automatic replenishment.<\/td>\n<\/tr>\n<tr>\n<td>Energy-Saving Design<\/td>\n<td>Plate heat exchanger for waste heat recovery,\u00a0reducing steam energy consumption by 40%.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><strong>Application Scenarios &amp; Industry Adaptation<\/strong><\/p>\n<table>\n<tbody>\n<tr>\n<td>L'industrie<\/td>\n<td>Typical Cleaning Targets<\/td>\n<td>Dedicated Cleaning Agents<\/td>\n<\/tr>\n<tr>\n<td>Dairy &amp; Beverage<\/td>\n<td>Milkstone, protein, fat residues<\/td>\n<td>Food-grade NaOH\/HNO\u2083 solutions<\/td>\n<\/tr>\n<tr>\n<td>Beer Brewing<\/td>\n<td>Yeast, tartar, sugar crystallization<\/td>\n<td>Peracetic Acid (PAA) + Caustic Soda<\/td>\n<\/tr>\n<tr>\n<td>Pharmaceuticals<\/td>\n<td>Biofilm, drug residue precipitation<\/td>\n<td>Purified Water + WFI-grade Acid\/Alkali<\/td>\n<\/tr>\n<tr>\n<td>Sauces &amp; Condiments<\/td>\n<td>Fats, starches, pigments<\/td>\n<td>Composite surfactants<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><strong>System Configuration<\/strong><\/p>\n<table>\n<tbody>\n<tr>\n<td>Component<\/td>\n<td>Description de la fonction<\/td>\n<\/tr>\n<tr>\n<td>Dual\/Triple Tanks<\/td>\n<td>Independent acid\/alkali\/hot water storage tanks to avoid cross-contamination.<\/td>\n<\/tr>\n<tr>\n<td>Centrifugal Pump Set<\/td>\n<td>304\/316L stainless steel, corrosion &amp; high-temperature resistant (80\u00b0C), provides \u22656 bar flushing pressure.<\/td>\n<\/tr>\n<tr>\n<td>PLC Control Cabinet<\/td>\n<td>Touchscreen HMI, records cleaning curves, complies with FDA 21 CFR Part 11 electronic signature requirements.<\/td>\n<\/tr>\n<tr>\n<td>Pneumatic Valves<\/td>\n<td>Sanitary three-way valves automatically switch water\/cleaning solution paths; response time &lt;0.5 seconds.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><strong>Industry Standard Certifications<\/strong><\/p>\n<p>Hygienic Design:\u00a0Complies with EHEDG \/ 3-A Sanitary Standards.<\/p>\n<p>Safety Protection:\u00a0IP65 rating, explosion-proof option (Ex d IIB T4).<\/p>\n<p>Environmental Compliance:\u00a0Automatic wastewater pH neutralization (6.5-7.5) before discharge.<\/p>\n<p><strong>Customer Value<\/strong><\/p>\n<p>Increased Efficiency:\u00a0Cleaning cycle shortened by\u00a050%, reducing production downtime.<\/p>\n<p>Cost Control:\u00a0Water\/steam\/cleaning agent consumption reduced by\u00a035%~60%.<\/p>\n<p>Zero-Contact Safety:\u00a0Eliminates risks associated with manual entry into confined vessels.<\/p>\n<p>Compliance &amp; Auditing:\u00a0Automatically generates cleaning reports, traceable to batch production records.<\/p>\n<p>Summary:\u00a0The CIP Cleaning System, through its\u00a0fully automated, verifiable, and low-energy\u00a0cleaning solution, serves as the core sanitation safeguard in modern process industries. Its modular design adapts to cleaning requirements ranging from small\/medium production lines to large continuous process plants, ensuring product safety and equipment longevity.<\/p>","protected":false},"excerpt":{"rendered":"<p>Core Functions Cleaning Without Disassembly Automatically circulates cleaning solutions through closed-loop pipelines without disassembling production equipment (tanks, pipelines, valves, heat exchangers). Dead Zone Coverage:\u00a0High-flow design (\u22651.5 m\/s) ensures no residue in pipeline blind spots. Multi-Program Customization Fully automated process: Pre-rinse \u2192 Alkaline wash \u2192 Water rinse \u2192 Acid wash \u2192 Final rinse \u2192 Sterilization (Optional). 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