{"id":3188,"date":"2025-07-04T05:24:58","date_gmt":"2025-07-04T05:24:58","guid":{"rendered":"https:\/\/longyingpack.com\/?post_type=product&p=3188"},"modified":"2025-09-12T06:01:43","modified_gmt":"2025-09-12T06:01:43","slug":"aseptic-filling-system-including-aseptic-pet-brik-pak","status":"publish","type":"product","link":"https:\/\/longyingpack.com\/ja\/product\/auxiliary-equipment\/aseptic-filling-system\/","title":{"rendered":"Aseptic Filling System (Including Aseptic PET\/Brik Pak)"},"content":{"rendered":"

Core System Composition<\/strong>
\nTri-Integrated Aseptic Filling Solution<\/p>\n

Aseptic Environment Generation System<\/p>\n

HEPA Filtration (ISO Class 5 Cleanliness)<\/p>\n

Hydrogen Peroxide\/Ozone Sterilization Module (6-log Spatial Sterilization)<\/p>\n

Positive Pressure Aseptic Air Barrier<\/p>\n

Packaging Material Sterilization Unit<\/p>\n

\u25b6\u00a0Aseptic PET Bottles:\u00a0H\u2082O\u2082 Immersion + Sterile Air Purging (Residual \u22640.5 ppm)<\/p>\n

\u25b6\u00a0Brik Pak Film Reels:\u00a0Online E-beam Sterilization (Dose 8-10 kGy)<\/p>\n

Filling & Sealing Core Machine<\/p>\n

Vacuum Filling Valves (Accuracy \u00b10.5%)<\/p>\n

Ultrasonic Pre-sealing + Thermal Pressure Full Sealing (Brik Pak)<\/p>\n

Aseptic Screw Capping\/Press Capping (PET)<\/p>\n

Key Technical Parameters<\/strong><\/p>\n\n\n\n\n\n\n\n\n
Module<\/td>\nAseptic PET System<\/td>\nAseptic Brik Pak System<\/td>\n<\/tr>\n
Filling Accuracy<\/td>\n\u00b10.5% @1000mL<\/td>\n\u00b11% @200-1000mL<\/td>\n<\/tr>\n
Sterilization Efficiency<\/td>\nLOG6 Microbial Kill Rate<\/td>\nLOG5 Bioburden Reduction<\/td>\n<\/tr>\n
Production Speed<\/td>\n24,000 bottles\/hour (500mL)<\/td>\n80 packs\/minute (250mL vertical)<\/td>\n<\/tr>\n
Cleanliness Maintenance<\/td>\nISO 14644-1 Class 5<\/td>\nLocalized Laminar Flow Class 5<\/td>\n<\/tr>\n
Suitable Products<\/td>\nUHT Milk\/Tea\/Neutral Beverages<\/td>\nJams\/Condiments\/Liquid Milk<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Industry-Leading Technologies<\/strong><\/p>\n

Absolute Sterility Assurance
\n\u25b6 Steam Barrier for Filling Valves (Continuous 140\u00b0C Hot Water Sterilization)
\n\u25b6 Grade A Zone Online Particle Monitoring (0.5\u03bcm particles \u22643,520\/m\u00b3)
\n\u25b6 Real-time ATP Testing in Aseptic Environment<\/p>\n

Intelligent Contamination Prevention
\n\u2022 Automatic Rejection of Sterilization-Failed Packaging Materials
\n\u2022 CIP\/SIP Integrated Cleaning (Acid-Alkaline-Enzyme Programs Supported)
\n\u2022 Emergency Shutdown upon Filling Head Isolation Hood Breach<\/p>\n

Packaging Adaptability Innovations<\/p>\n\n\n\n\n\n\n
Packaging Type<\/td>\nCore Technology Highlights<\/td>\nProduct Advantages<\/td>\n<\/tr>\n
Aseptic PET<\/td>\nPre-sterilized Bottles + Internal Plasma Coating<\/td>\n12-Month Shelf Life (Non-refrigerated)<\/td>\n<\/tr>\n
Brik Pak<\/td>\n7-Layer Co-extruded Film (EVOH Oxygen Barrier)<\/td>\n40% Cost Reduction vs. Tetra Pak<\/td>\n<\/tr>\n
Optional<\/td>\nGable Top\/Pre-formed Cup Aseptic Modules<\/td>\nRapid Packaging Format Switchover<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Compliance Certifications<\/strong>
\n\u25fc\u00a0Global Standards:<\/p>\n

FDA 21 CFR 113\/114<\/p>\n

ISO 13408 (Aseptic Processing)<\/p>\n

China GB 23790-2010
\n\u25fc Material Safety<\/p>\n

PET Bottles: EU 10\/2011 Food Contact Certification<\/p>\n

Brik Pak Film: FDA CFR 177.1520<\/p>\n

Quantified Customer Value
\n\u2705\u00a0Cost & Efficiency Optimization:
\n\u2022 35% Energy Reduction vs. Traditional Lines (Heat Recovery Technology)
\n\u2022 \u22640.3% Packaging Material Loss Rate (Vision Positioning System)
\n\u2705\u00a0Zero-Risk Production:
\n\u2022 Commercial Sterility Guarantee (300,000-Pack Zero Contamination Record)
\n\u2022 Automated Electronic Batch Records (FDA ALCOA+ Compliance)<\/p>\n

Case Study:
\nDairy Company UHT Milk Project
\nConfiguration: Aseptic PET Filling + Brik Pak Backup Line
\nResults:
\n\u25b6 Shelf Life Extension: 6 \u2192 12 Months
\n\u25b6 Filling Qualification Rate: 99.2% \u2192 99.97%
\n\u25b6 Annual Packaging Cost Savings: \u00a52,800,000<\/p>\n

Customization Services<\/p>\n

On-Demand Expansion:<\/p>\n

Nitrogen Purging System (O\u2082 Content \u22640.5%)<\/p>\n

Cryogenic Filling Module (-4\u00b0C for High-Viscosity Products)
\nNote: Full line simulation validation and aseptic operation training provided to ensure one-time GMP audit compliance.<\/p>","protected":false},"excerpt":{"rendered":"

Core System Composition Tri-Integrated Aseptic Filling Solution Aseptic Environment Generation System HEPA Filtration (ISO Class 5 Cleanliness) Hydrogen Peroxide\/Ozone Sterilization Module (6-log Spatial Sterilization) Positive Pressure Aseptic Air Barrier Packaging Material Sterilization Unit \u25b6\u00a0Aseptic PET Bottles:\u00a0H\u2082O\u2082 Immersion + Sterile Air Purging (Residual \u22640.5 ppm) \u25b6\u00a0Brik Pak Film Reels:\u00a0Online E-beam Sterilization (Dose 8-10 kGy) Filling & Sealing Core Machine Vacuum Filling Valves (Accuracy \u00b10.5%) Ultrasonic Pre-sealing + Thermal Pressure Full Sealing (Brik Pak) Aseptic Screw Capping\/Press Capping (PET) Key Technical Parameters Module Aseptic PET System Aseptic Brik Pak System Filling Accuracy \u00b10.5% @1000mL \u00b11% @200-1000mL Sterilization Efficiency LOG6 Microbial Kill Rate LOG5 Bioburden Reduction Production Speed 24,000 bottles\/hour (500mL) 80 packs\/minute […]<\/p>","protected":false},"author":1,"featured_media":3189,"parent":0,"menu_order":0,"comment_status":"open","ping_status":"open","template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"product_cate":[23],"class_list":["post-3188","product","type-product","status-publish","format-standard","has-post-thumbnail","hentry","product_cate-auxiliary-equipment"],"acf":[],"_links":{"self":[{"href":"https:\/\/longyingpack.com\/ja\/wp-json\/wp\/v2\/product\/3188","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/longyingpack.com\/ja\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/longyingpack.com\/ja\/wp-json\/wp\/v2\/types\/product"}],"author":[{"embeddable":true,"href":"https:\/\/longyingpack.com\/ja\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/longyingpack.com\/ja\/wp-json\/wp\/v2\/comments?post=3188"}],"version-history":[{"count":5,"href":"https:\/\/longyingpack.com\/ja\/wp-json\/wp\/v2\/product\/3188\/revisions"}],"predecessor-version":[{"id":3570,"href":"https:\/\/longyingpack.com\/ja\/wp-json\/wp\/v2\/product\/3188\/revisions\/3570"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/longyingpack.com\/ja\/wp-json\/wp\/v2\/media\/3189"}],"wp:attachment":[{"href":"https:\/\/longyingpack.com\/ja\/wp-json\/wp\/v2\/media?parent=3188"}],"wp:term":[{"taxonomy":"product_cate","embeddable":true,"href":"https:\/\/longyingpack.com\/ja\/wp-json\/wp\/v2\/product_cate?post=3188"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}