Core System Composition
Tri-Integrated Aseptic Filling Solution
Aseptic Environment Generation System
HEPA Filtration (ISO Class 5 Cleanliness)
Hydrogen Peroxide/Ozone Sterilization Module (6-log Spatial Sterilization)
Positive Pressure Aseptic Air Barrier
Packaging Material Sterilization Unit
▶ Aseptic PET Bottles: H₂O₂ Immersion + Sterile Air Purging (Residual ≤0.5 ppm)
▶ Brik Pak Film Reels: Online E-beam Sterilization (Dose 8-10 kGy)
Filling & Sealing Core Machine
Vacuum Filling Valves (Accuracy ±0.5%)
Ultrasonic Pre-sealing + Thermal Pressure Full Sealing (Brik Pak)
Aseptic Screw Capping/Press Capping (PET)
Key Technical Parameters
| Module | Aseptic PET System | Aseptic Brik Pak System |
| Filling Accuracy | ±0.5% @1000mL | ±1% @200-1000mL |
| Sterilization Efficiency | LOG6 Microbial Kill Rate | LOG5 Bioburden Reduction |
| Production Speed | 24,000 bottles/hour (500mL) | 80 packs/minute (250mL vertical) |
| Cleanliness Maintenance | ISO 14644-1 Class 5 | Localized Laminar Flow Class 5 |
| Suitable Products | UHT Milk/Tea/Neutral Beverages | Jams/Condiments/Liquid Milk |
Industry-Leading Technologies
Absolute Sterility Assurance
▶ Steam Barrier for Filling Valves (Continuous 140°C Hot Water Sterilization)
▶ Grade A Zone Online Particle Monitoring (0.5μm particles ≤3,520/m³)
▶ Real-time ATP Testing in Aseptic Environment
Intelligent Contamination Prevention
• Automatic Rejection of Sterilization-Failed Packaging Materials
• CIP/SIP Integrated Cleaning (Acid-Alkaline-Enzyme Programs Supported)
• Emergency Shutdown upon Filling Head Isolation Hood Breach
Packaging Adaptability Innovations
| Packaging Type | Core Technology Highlights | Product Advantages |
| Aseptic PET | Pre-sterilized Bottles + Internal Plasma Coating | 12-Month Shelf Life (Non-refrigerated) |
| Brik Pak | 7-Layer Co-extruded Film (EVOH Oxygen Barrier) | 40% Cost Reduction vs. Tetra Pak |
| Optional | Gable Top/Pre-formed Cup Aseptic Modules | Rapid Packaging Format Switchover |
Compliance Certifications
◼ Global Standards:
FDA 21 CFR 113/114
ISO 13408 (Aseptic Processing)
China GB 23790-2010
◼ Material Safety
PET Bottles: EU 10/2011 Food Contact Certification
Brik Pak Film: FDA CFR 177.1520
Quantified Customer Value
✅ Cost & Efficiency Optimization:
• 35% Energy Reduction vs. Traditional Lines (Heat Recovery Technology)
• ≤0.3% Packaging Material Loss Rate (Vision Positioning System)
✅ Zero-Risk Production:
• Commercial Sterility Guarantee (300,000-Pack Zero Contamination Record)
• Automated Electronic Batch Records (FDA ALCOA+ Compliance)
Case Study:
Dairy Company UHT Milk Project
Configuration: Aseptic PET Filling + Brik Pak Backup Line
Results:
▶ Shelf Life Extension: 6 → 12 Months
▶ Filling Qualification Rate: 99.2% → 99.97%
▶ Annual Packaging Cost Savings: ¥2,800,000
Customization Services
On-Demand Expansion:
Nitrogen Purging System (O₂ Content ≤0.5%)
Cryogenic Filling Module (-4°C for High-Viscosity Products)
Note: Full line simulation validation and aseptic operation training provided to ensure one-time GMP audit compliance.
