Core Functions
Cleaning Without Disassembly
Automatically circulates cleaning solutions through closed-loop pipelines without disassembling production equipment (tanks, pipelines, valves, heat exchangers).
Dead Zone Coverage: High-flow design (≥1.5 m/s) ensures no residue in pipeline blind spots.
Multi-Program Customization
Fully automated process: Pre-rinse → Alkaline wash → Water rinse → Acid wash → Final rinse → Sterilization (Optional).
Supports storage of 30+ recipe groups, enabling one-click switching of cleaning modes for different equipment (e.g., fermenters, fillers, UHT systems).
Technical Highlights
| Module | Technical Advantage |
| Spray System | 360° rotating spherical spray balls ensure tank top/sidewall coverage ≥99%. |
| Media Recovery | Automatic recovery and reuse of acid/alkaline solutions, reducing consumable costs by 30%. |
| TACT Control | Four-dimensional coordinated regulation: Time – Action – Concentration – Temperature. |
| Online Monitoring | Real-time concentration detection via conductivity sensors; pH feedback for acid/base balance; automatic replenishment. |
| Energy-Saving Design | Plate heat exchanger for waste heat recovery, reducing steam energy consumption by 40%. |
Application Scenarios & Industry Adaptation
| Industry | Typical Cleaning Targets | Dedicated Cleaning Agents |
| Dairy & Beverage | Milkstone, protein, fat residues | Food-grade NaOH/HNO₃ solutions |
| Beer Brewing | Yeast, tartar, sugar crystallization | Peracetic Acid (PAA) + Caustic Soda |
| Pharmaceuticals | Biofilm, drug residue precipitation | Purified Water + WFI-grade Acid/Alkali |
| Sauces & Condiments | Fats, starches, pigments | Composite surfactants |
System Configuration
| Component | Function Description |
| Dual/Triple Tanks | Independent acid/alkali/hot water storage tanks to avoid cross-contamination. |
| Centrifugal Pump Set | 304/316L stainless steel, corrosion & high-temperature resistant (80°C), provides ≥6 bar flushing pressure. |
| PLC Control Cabinet | Touchscreen HMI, records cleaning curves, complies with FDA 21 CFR Part 11 electronic signature requirements. |
| Pneumatic Valves | Sanitary three-way valves automatically switch water/cleaning solution paths; response time <0.5 seconds. |
Industry Standard Certifications
Hygienic Design: Complies with EHEDG / 3-A Sanitary Standards.
Safety Protection: IP65 rating, explosion-proof option (Ex d IIB T4).
Environmental Compliance: Automatic wastewater pH neutralization (6.5-7.5) before discharge.
Customer Value
Increased Efficiency: Cleaning cycle shortened by 50%, reducing production downtime.
Cost Control: Water/steam/cleaning agent consumption reduced by 35%~60%.
Zero-Contact Safety: Eliminates risks associated with manual entry into confined vessels.
Compliance & Auditing: Automatically generates cleaning reports, traceable to batch production records.
Summary: The CIP Cleaning System, through its fully automated, verifiable, and low-energy cleaning solution, serves as the core sanitation safeguard in modern process industries. Its modular design adapts to cleaning requirements ranging from small/medium production lines to large continuous process plants, ensuring product safety and equipment longevity.
