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Congee (Porridge) Production Line

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Specification Introduction

Product Overview

Congee is an instant convenient food industrially processed from grains (e.g., japonica rice, glutinous rice, black rice), legumes (e.g., mung beans, red beans), nuts (e.g., peanuts, lotus seeds), and nutritional additives (e.g., barley, longan).
Core Advantages:

Complete Nutrition: Rich in protein, dietary fiber, vitamins, and minerals.

Innovative Process: Raw material filling + high-pressure sterilization & cooking technology, preservative-free.

Convenience: Shelf-stable for up to 1 year at room temperature, suitable for both hot and cold consumption, ready-to-eat.

Product Classification

Classification Criteria Specific Types
Packaging Form Disposable cup packaging, bowl packaging (eco-friendly biodegradable materials optional)
Shelf Life 6 months or 1 year at room temperature (determined by sterilization process)
Filling Process Raw Material Filling (Shanghai Longying’s core technology), Cooked Material Filling (traditional process)

Raw Material Filling vs. Cooked Material Filling Process Comparison

Item Raw Material Filling Process Traditional Cooked Material Filling Process
Process Flow Raw grains + additives → Filling → Sealing → Rotary high-temperature sterilization & cooking Pre-cooking → Cooling → Filling → Secondary sterilization
Advantages 1. Oxidation-resistant, retains flavor and nutrients;
2. Saves pre-cooking energy and labor costs;
3. Bright product color
Simple process, lower equipment cost
Applicable Products Long-shelf-life congee (e.g., eight-treasure congee, mung bean congee) Short-shelf-life congee

Core Equipment for Eight-Treasure Congee Production Line

Equipment Module Function Description
1. Water Treatment System Removes impurities and microbes, improves taste, extends shelf life.
2. High-Shear Mixing Tank Rapidly blends syrup and additives, enhances congee viscosity.
3. Fully Automated Filling Line Auto-cup placement, precise filling, laser coding, sealing, waste film recycling; efficiency ≥5,000 cups/hour.
4. Rotary Sterilization Retort 360° rotation ensures uniform sterilization (F-value ≥4), achieves 1-year shelf life.
5. Drying & Cooling System Rapid cooling to prevent contamination.

Technical Advantages

No Preservatives Added: High-pressure sterilization (≥121°C) eliminates microbes.

Flavor Preservation: Sealed filling + sterilization locks in aroma and nutrients.

Energy Efficiency: Integrated automation reduces 30% energy and labor costs.

Flexible Production: Supports multi-product switching (e.g., eight-treasure congee, mixed-grain congee).

Service Support

Turnkey Project: Full-service installation, debugging, and process optimization.

Material Compliance: Food-grade 304/316 stainless steel for contact parts.

Technical Training: Covers operation, maintenance, and food safety standards.

After-Sales Guarantee: 24/7 response, lifelong technical support.

Product Features & Capacity

Parameter Details
Applicable Products Eight-treasure congee, mung bean congee, black rice congee, chilled congee (hot/cold consumption).
Capacity Range 0.5–10 tons/hour (customizable).
Packaging Sizes Cup: 200–500ml; Bowl: 300–800ml.
Shelf Life 1 year at room temperature (compliant with GB 7098 canned food standard).

Application Scenarios

Breakfast Market: Convenience stores, supermarkets.

Outdoor Emergencies: Camping, disaster relief.

Food Service: Hotels, schools.

Global Export: Complies with FDA, CE certifications.

Main Technical Parameters:

 

Model

 

Production Filing container Sealing material  Suitable for filing products like
FKJ-2 1800-2600 cup/hour  

 

 

 

cup

 

 

 

 

plastic

 

Porridge,milktea,juice,softdrink,mineral water,purewater,yogurt,milk,jelly,sauce etc.

FKJ-3 2800-3800 cup/hour
FKJ-4 3800-5200 cup/hour
FKJ-6 5800-7800 cup/hour
FKJ-8 7600-10000 cup/hour
FKJ-12 9600-13000 cup/hour
FKJ-16 11500-15500 cup/hour

 

 

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