Product Overview
Congee is an instant convenient food industrially processed from grains (e.g., japonica rice, glutinous rice, black rice), legumes (e.g., mung beans, red beans), nuts (e.g., peanuts, lotus seeds), and nutritional additives (e.g., barley, longan).
Core Advantages:
Complete Nutrition: Rich in protein, dietary fiber, vitamins, and minerals.
Innovative Process: Raw material filling + high-pressure sterilization & cooking technology, preservative-free.
Convenience: Shelf-stable for up to 1 year at room temperature, suitable for both hot and cold consumption, ready-to-eat.
Product Classification
Classification Criteria | Specific Types |
Packaging Form | Disposable cup packaging, bowl packaging (eco-friendly biodegradable materials optional) |
Shelf Life | 6 months or 1 year at room temperature (determined by sterilization process) |
Filling Process | Raw Material Filling (Shanghai Longying’s core technology), Cooked Material Filling (traditional process) |
Raw Material Filling vs. Cooked Material Filling Process Comparison
Item | Raw Material Filling Process | Traditional Cooked Material Filling Process |
Process Flow | Raw grains + additives → Filling → Sealing → Rotary high-temperature sterilization & cooking | Pre-cooking → Cooling → Filling → Secondary sterilization |
Advantages | 1. Oxidation-resistant, retains flavor and nutrients; 2. Saves pre-cooking energy and labor costs; 3. Bright product color |
Simple process, lower equipment cost |
Applicable Products | Long-shelf-life congee (e.g., eight-treasure congee, mung bean congee) | Short-shelf-life congee |
Core Equipment for Eight-Treasure Congee Production Line
Equipment Module | Function Description |
1. Water Treatment System | Removes impurities and microbes, improves taste, extends shelf life. |
2. High-Shear Mixing Tank | Rapidly blends syrup and additives, enhances congee viscosity. |
3. Fully Automated Filling Line | Auto-cup placement, precise filling, laser coding, sealing, waste film recycling; efficiency ≥5,000 cups/hour. |
4. Rotary Sterilization Retort | 360° rotation ensures uniform sterilization (F-value ≥4), achieves 1-year shelf life. |
5. Drying & Cooling System | Rapid cooling to prevent contamination. |
Technical Advantages
No Preservatives Added: High-pressure sterilization (≥121°C) eliminates microbes.
Flavor Preservation: Sealed filling + sterilization locks in aroma and nutrients.
Energy Efficiency: Integrated automation reduces 30% energy and labor costs.
Flexible Production: Supports multi-product switching (e.g., eight-treasure congee, mixed-grain congee).
Service Support
Turnkey Project: Full-service installation, debugging, and process optimization.
Material Compliance: Food-grade 304/316 stainless steel for contact parts.
Technical Training: Covers operation, maintenance, and food safety standards.
After-Sales Guarantee: 24/7 response, lifelong technical support.
Product Features & Capacity
Parameter | Details |
Applicable Products | Eight-treasure congee, mung bean congee, black rice congee, chilled congee (hot/cold consumption). |
Capacity Range | 0.5–10 tons/hour (customizable). |
Packaging Sizes | Cup: 200–500ml; Bowl: 300–800ml. |
Shelf Life | 1 year at room temperature (compliant with GB 7098 canned food standard). |
Application Scenarios
Breakfast Market: Convenience stores, supermarkets.
Outdoor Emergencies: Camping, disaster relief.
Food Service: Hotels, schools.
Global Export: Complies with FDA, CE certifications.