{"id":3256,"date":"2025-07-04T08:36:15","date_gmt":"2025-07-04T08:36:15","guid":{"rendered":"https:\/\/longyingpack.com\/?post_type=product&p=3256"},"modified":"2025-09-05T03:44:02","modified_gmt":"2025-09-05T03:44:02","slug":"automatic-jelly-production-line-introduction","status":"publish","type":"product","link":"https:\/\/longyingpack.com\/tr\/product\/beverage-production-line\/automatic-jelly-production-line-introduction\/","title":{"rendered":"Automatic Jelly Production Line Introduction"},"content":{"rendered":"

Designed for gelled confectionery (jelly, pudding, herbal gel, etc.), this line integrates\u00a0aseptic processing, high precision, and flexible production. Achieves full automation from raw material processing to packaging via PLC control, compliant with HACCP, ISO22000, and FDA standards. Daily capacity up to 500,000 cups.<\/p>\n

Core Systems & Equipment<\/p>\n\n\n\n\n\n\n\n\n\n\n\n
Module<\/td>\n\u0130\u015flev A\u00e7\u0131klamas\u0131<\/td>\n<\/tr>\n
1. Gel Mixing System<\/td>\nClosed sugar-gel dissolution (dynamic mixer + PLC dosing, accuracy \u00b10.5%)<\/td>\n<\/tr>\n
2. Pasteurization Unit<\/td>\nHTST tubular sterilization (86-95\u2103\/30s) with rapid cooling (5\u2103\/min)<\/td>\n<\/tr>\n
3. Depositing System<\/td>\nMulti-station servo filler (32-128 cavity molds, accuracy \u00b10.3g)<\/td>\n<\/tr>\n
4. Gel Setting Tunnel<\/td>\nThree-zone temperature control (20\u2103\u21924\u2103\u21920\u2103 gradient cooling)<\/td>\n<\/tr>\n
5. Sealing System<\/td>\nAlu-film\/composite film heat sealing (N\u2082 flushing + laser micro-perforation, O\u2082\u22640.8%)<\/td>\n<\/tr>\n
6. Post-sterilization<\/td>\nSpray pasteurization tunnel (82\u2103\/15min, optional UV module)<\/td>\n<\/tr>\n
7. Packaging Unit<\/td>\nAuto tray loading + shrink wrap\/carton packing (robotic palletizing \u226560 cases\/hr)<\/td>\n<\/tr>\n
8. CIP\/SIP Cleaning<\/td>\nTriple-stage cleaning (acid-alkali-water), SIP steam sterilization (121\u2103\/20min)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Teknik Avantajlar
\n\u25c6\u00a0Contactless Production<\/p>\n

Cleanroom environment (Class 100,000)<\/p>\n

Closed-pipeline material transfer<\/p>\n

\u25c6\u00a0Formula Flexibility<\/p>\n

Supports 20+ recipes (fruit bits\/nata de coco\/dual-layer, etc.)<\/p>\n

Quick mold change \u226415 mins<\/p>\n

\u25c6\u00a0Energy Efficiency<\/p>\n

40% energy saving with heat recovery<\/p>\n

Filling speed \u2265400 cups\/min (50ml standard)<\/p>\n

\u25c6\u00a0Safety Compliance<\/p>\n

316L stainless steel + FDA-grade fluororubber seals<\/p>\n

Data traceability meets FDA Part 117<\/p>\n

Applications<\/p>\n

Jelly\/Pudding: Fruit pulp, probiotic, low-sugar variants<\/p>\n

Gel Products: Herbal jelly, plant-based gels, pet jelly<\/p>\n

Innovations: Layered cups, squeezable pouches<\/p>\n

Global Clients
\n\u25b8 Hizhijie Group (6 lines, 35% capacity increase)
\n\u25b8 ORIHIRO Japan (EU export-standard line)<\/p>\n

Get Solution
\nFree trial production with your materials!
\n[Contact Now]<\/p>","protected":false},"excerpt":{"rendered":"

Designed for gelled confectionery (jelly, pudding, herbal gel, etc.), this line integrates\u00a0aseptic processing, high precision, and flexible production. Achieves full automation from raw material processing to packaging via PLC control, compliant with HACCP, ISO22000, and FDA standards. Daily capacity up to 500,000 cups. Core Systems & Equipment Module Function Description 1. Gel Mixing System Closed […]<\/p>","protected":false},"author":1,"featured_media":3260,"parent":0,"menu_order":0,"comment_status":"open","ping_status":"open","template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"product_cate":[16],"class_list":["post-3256","product","type-product","status-publish","format-standard","has-post-thumbnail","hentry","product_cate-beverage-production-line"],"acf":[],"_links":{"self":[{"href":"https:\/\/longyingpack.com\/tr\/wp-json\/wp\/v2\/product\/3256","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/longyingpack.com\/tr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/longyingpack.com\/tr\/wp-json\/wp\/v2\/types\/product"}],"author":[{"embeddable":true,"href":"https:\/\/longyingpack.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/longyingpack.com\/tr\/wp-json\/wp\/v2\/comments?post=3256"}],"version-history":[{"count":4,"href":"https:\/\/longyingpack.com\/tr\/wp-json\/wp\/v2\/product\/3256\/revisions"}],"predecessor-version":[{"id":3522,"href":"https:\/\/longyingpack.com\/tr\/wp-json\/wp\/v2\/product\/3256\/revisions\/3522"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/longyingpack.com\/tr\/wp-json\/wp\/v2\/media\/3260"}],"wp:attachment":[{"href":"https:\/\/longyingpack.com\/tr\/wp-json\/wp\/v2\/media?parent=3256"}],"wp:term":[{"taxonomy":"product_cate","embeddable":true,"href":"https:\/\/longyingpack.com\/tr\/wp-json\/wp\/v2\/product_cate?post=3256"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}