Ligne de boissons aux fruits

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Introduction

Ligne de boissons aux fruits

Longying Juice Beverage Production Line — Crafting Freshness, Filling the Future

Dedicated to providing global beverage enterprises with turnkey solutions from raw materials to finished products. Centered on aseptic manufacturing technology, we deliver high-efficiency, stable production lines perfectly adapted for cup-packed/pouch-packed beverages.

Avantages principaux :

Aseptic Cold Filling: UHT instant sterilization (105-125°C, 3-15s) + aseptic filling reduces thermal damage by 60%, locking in fresh fruit flavor and nutrients—achieving a “fresh-on-tongue sensation” for cup/pouch products.

Flexible Packaging: Modular design seamlessly adapts to plastic cups and stand-up pouches. ±0.5% filling accuracy and 99.98% sealing integrity effortlessly handle fruit pulp and particles.

Smart Control Hub: IoT central control synchronizes key modules, boosting efficiency by 40% while reducing energy consumption by 15%. Flexible daily output: 5-80 tonnes.

End-to-End Empowerment: Full support from planning, customization to training. Compliant with FDA/ISO22000 standards. Ready solutions for cup-packed, pouch-packed, and NFC beverages empower rapid market expansion.

Choosing Longying means choosing a juice manufacturing future of “controllable freshness, visible efficiency, and reducible costs”!

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椰子汁

Choose the plan that’s right for you.

Packaging Formats:
Cup-Packed, Pouch-Packed

Process Description
Longying Juice Production Line's Core Competitiveness

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Advanced Pre-Processing System:

High-efficiency washing, sorting, crushing, pressing/extraction technologies (fruit-specific solutions)

Enzymatic treatment, clarification, filtration (ultrafiltration/microfiltration) processes & equipment

Optional concentration technologies: Thermal, freeze, and membrane concentration

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Precise Blending & Sterilization Systems:

Fully automated batching system with high precision and batch consistency

 Key Highlight: Advanced sterilization processes (UHT, HTST pasteurization, aseptic cold filling) featuring precise temperature control, low thermal load, and maximum flavor/nutrient retention

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Leading Aseptic/Clean Filling Systems:

Core Advantage: Aseptic filling technologies (isolator/RABS systems) ensuring sterile environments

 

 

High-speed, high-precision filling valves adaptable to various packaging (bottles, cans, cartons, pouches)

Automated capping/sealing technologies (screw-capping, press-on, sealing, labeling) with reliable hermeticity

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Intelligent Control System:

Centralized control (PLC/SCADA) with real-time monitoring, data logging, and remote diagnostics

Precise control and alarming for critical parameters (temperature, pressure, flow, level, fill volume)

Recipe management and production data traceability

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Modularity & Flexibility:

Customizable line configurations (capacity, fruit types, process routes, packaging formats)

Future-proof expandability and upgrade capabilities

Energy Efficiency & Sustainability:

Optimized design reducing water, electricity, and steam consumption

Efficient CIP/SIP cleaning systems minimizing water and chemical usage

Materials and processes meeting global environmental compliance standards

您的果汁生产是否面临这些挑战?
Challenges in Your Juice Production?
龙应果汁生产线,为您提供全方位解决方案!
Longying's Integrated Solutions!
⚠️ 生产效率低,无法满足市场需求
Low throughput, unable to meet demand
高效集成设计 → 产能提升40%+,损耗降低25%
Optimized integration → 40%+ higher yield, 25% less waste
⚠️ 产品品质不稳定,损耗率高
Inconsistent quality, high defect rate
先进无菌灌装技术 → 微生物合格率99.99%
Aseptic filling → 99.99% microbiological pass rate
⚠️ 设备老旧,维护成本高昂
Aging equipment, high maintenance costs
智能控制系统 → 故障率↓30%,维护成本↓35%
IoT control → 30% fewer failures, 35% lower maintenance
⚠️ 缺乏灵活性,难以适应新品开发
Rigid systems hinder innovation
模块化设计 → 3天内切换配方/包装类型
Modular design → Recipe/packaging change in 72hrs
⚠️ 人工依赖度高,成本压力大
Labor-intensive operations
全自动化产线 → 操作人员需求减少60%
Full automation → 60% less labor required
⚠️ 无菌标准难以达标
Struggling with aseptic compliance
ISO22000/FDA合规设计 → 通过率100%
Built-in compliance → 100% certification success

Longying Turnkey Juice Beverage Production Process

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Why Choose LONGYING?

Choose Value, Choose LONGYING
Core Advantages Value Proposition
Proven Experience
X years dedicated to liquid food equipment manufacturing, with deep understanding of juice industry needs, providing reliable solutions for global clients
Reduces trial-and-error costs, ensures project success at first attempt
Technological Leadership
Continuous R&D investment, mastery of core technologies (especially sterilization and aseptic filling), maintaining industry-leading position
Enhances product quality, extends shelf life
Turnkey Solutions
End-to-end responsibility from design, manufacturing, installation, commissioning to training and after-sales service
Eliminates multi-party coordination, shortens project timeline
Strict Quality Control
Complies with international standards including GMP, HACCP, and ISO
Meets global market access requirements, enhances brand reputation
Global Service Network
Rapid-response localized/global technical support and spare parts supply
Maximizes equipment uptime, reduces production losses
Customization Capability
Not just a standard equipment supplier, but a solution partner providing optimal configurations
Perfectly matches production requirements, maximizes efficiency
Exceptional Value
Reliable equipment delivers long-term stable ROI, reduces overall operating costs
Faster return on investment, sustainable profitability

Success Cases
The Trusted Choice of Global Clients

Fruit World Group - 100,000 Tons Annual Capacity NFC Orange Juice Production Line Client Type:
Renowned juice brandProject Highlights: Customized fully-automated NFC orange juice production line for Fruit World, integrating aseptic cold filling technology and intelligent temperature control system, supporting 200-1000ml multi-specification PET bottle packaging.
Achievements:
After commissioning, filling efficiency increased by 60%, juice nutrition retention rate reached 98%, helping the client enter high-end European and American markets with a 45% annual sales growth.
Client Testimonial:
"Longying's aseptic cold filling technology delivers unexpected juice flavor restoration, and the 72-hour rapid response service eliminates all concerns."
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– Technical Director of Fruit World
Dairy Source Group - Aseptic Packaging Intelligent Production Line for Liquid Milk​ Client Type: Large dairy groupProject Highlights: Customized aseptic packaging system for liquid milk, equipped with ISO Class 5 cleanroom and full-process traceability system, compatible with 6 packaging formats including Tetra Brick and gable-top cartons.Achievements: Production capacity increased from 8,000 packs/hour to 15,000 packs/hour, packaging material loss rate reduced to 1.2%, assisting the client in completing intelligent upgrades for 12 production bases nationwide.Client Testimonial: "From process design to after-sales operation, Longying team has redefined dairy packaging efficiency with Industry 4.0 standards, worthy of trust from industry benchmark enterprises."
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-President of Dairy Source Group

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