Hawthorn cake, a traditional Chinese characteristic snack, carries the childhood memories of generations. With the improvement of people’s living standards and the upgrading of consumption concepts, consumers have higher requirements for the quality, safety and taste of hawthorn cake. However, the traditional manual production mode has been difficult to meet the needs of modern market development, and the hawthorn cake production industry is facing an urgent need for transformation and upgrading.
Longying Fish-Type Hawthorn Cake Filling and Sealing Machine, with its intelligent and automated production solutions, has completely changed the traditional production pattern of hawthorn cake and led the entire industry to enter a new stage of efficient and precise development. This article will explore the important role of this equipment in the transformation and upgrading of the hawthorn cake industry.
I. The Development Dilemma of the Traditional Hawthorn Cake Industry
China’s hawthorn cake production industry has a long history, and most production enterprises are small and medium-sized workshops and time-honored enterprises. In the past development stage, the traditional manual production mode met the needs of small-scale production with its flexible characteristics. But with the continuous expansion of market demand and the increasingly strict supervision of food safety, the disadvantages of the traditional production mode have gradually emerged.
From the perspective of market demand, with the increase in consumer demand for hawthorn cake, enterprises need to expand production scale to meet market supply. However, the low efficiency of manual production makes it difficult to meet the needs of bulk orders, often resulting in order backlogs and delayed deliveries, missing market opportunities. At the same time, manual production is difficult to ensure the consistency of product quality, and there may be differences in weight, taste and shape between different batches of products, affecting consumer purchasing experience and brand reputation.
From the perspective of production costs, in recent years, labor costs have been rising continuously. Traditional hawthorn cake production requires a lot of manual participation in filling, sealing, coding and other links, and labor costs have become an important part of enterprise operating costs. In addition, manual operation is prone to problems such as raw material spillage and loose sealing, leading to high raw material loss rate and product scrap rate, further increasing production costs.
From the perspective of compliance risks, food safety is the lifeline of food production enterprises. China has continuously increased the supervision of the food production industry, and has increasingly strict requirements for the marking of production dates and shelf lives on product packaging. The traditional manual coding method is prone to errors, which may lead to enterprises being punished and affect normal production and operation.
II. The Core Competitiveness of Longying Fish-Type Filling and Sealing Machine
Longying Fish-Type Hawthorn Cake Filling and Sealing Machine is an intelligent equipment designed specifically for the production of pasty foods such as hawthorn cake. On the basis of fully investigating the pain points of traditional production, it integrates advanced automation technology and precision control technology, realizing the reconstruction and optimization of the hawthorn cake production process.
1. Whole-process automated operation to achieve leapfrog improvement in production efficiency. The biggest highlight of the equipment is to realize the whole-process automated operation from material filling to sealing and coding, completely getting rid of the dependence on manual labor. The equipment adopts a continuous operation mode, which can realize uninterrupted production without manual intervention. The “one-out-six” multi-station design can complete the filling and sealing of six packaging containers at the same time, further improving production efficiency. Compared with manual filling, the production capacity per minute is increased by 300%, which can easily meet the needs of mass production of enterprises.
2. Precision control to ensure the stability of product quality. Product quality is the core competitiveness of enterprises. For hawthorn cake production, the stability of quality directly affects the market reputation of the brand. Longying Fish-Type Filling and Sealing Machine is equipped with a high-precision metering system and an intelligent control system, which can accurately control key parameters such as filling amount, sealing temperature and sealing pressure, ensuring the consistency of each product’s quality.
In the filling link, the metering accuracy of the equipment is as high as ±1g, which can accurately adjust the filling amount according to production needs; in the sealing link, the constant temperature heat sealing technology can accurately control the sealing temperature and pressure according to different packaging materials, ensuring tight and firm sealing; in the coding link, the high-definition coding technology ensures that the coding handwriting is clear and firm, meeting the compliance requirements of food production.
3. Integrated multi-functions to simplify the production process. The traditional hawthorn cake production process requires separate filling, sealing and coding links, which is not only cumbersome but also prone to raw material loss and product pollution during link conversion. Longying Fish-Type Filling and Sealing Machine integrates three functions into one, simplifying the production process. The materials are processed in a closed environment throughout the whole process, reducing the risk of pollution caused by manual contact and ensuring food safety.
4. Intelligent operation and maintenance to reduce management difficulty. The equipment is equipped with an intelligent control system with a simple and intuitive operation interface. Workers can master the operation skillfully after simple training. The equipment also has functions such as automatic fault alarm, parameter memory and production data statistics, which is convenient for managers to grasp the production progress and equipment operation status in real time. When a fault occurs, the system will automatically issue an alarm signal and display the cause of the fault, which is convenient for maintenance personnel to quickly troubleshoot and solve problems, reducing downtime.
III. The Promoting Role of Longying Equipment in Industry Transformation
The application of Longying Fish-Type Hawthorn Cake Filling and Sealing Machine has not only brought development opportunities for individual enterprises but also played a positive role in promoting the transformation and upgrading of the entire hawthorn cake production industry. It has replaced the traditional manual production mode with an intelligent and automated production method, promoting the industry to transform from “labor-intensive” to “technology-intensive”.
For the entire industry, the popularization of Longying equipment can improve the overall production level and product quality of the industry. Through the application of automated equipment, the standardized and standardized production of hawthorn cake can be realized, food safety can be guaranteed, and the public credibility of the industry can be enhanced. At the same time, the efficient production mode can promote the large-scale development of the industry, promote the formation of industrial clusters, and improve the market competitiveness of the entire industry.
For consumers, the hawthorn cake produced by Longying equipment not only has more stable quality and better taste but also can ensure the authenticity and compliance of product information, allowing consumers to buy and eat at ease. This benign market environment can further stimulate consumers’ demand for hawthorn cake and promote the sustainable development of the industry.
IV. Practical Case: Longying Equipment Helps Enterprises Achieve Leapfrog Development
A time-honored hawthorn cake enterprise in Shandong has a production history of decades and has accumulated a good market reputation with high-quality product quality. However, with the expansion of market demand, the traditional manual production mode can no longer meet the order demand. The problems of rising labor costs, high loss rate and high compliance risks have troubled the enterprise operators.
After introducing Longying Fish-Type Hawthorn Cake Filling and Sealing Machine, the production situation of the enterprise has been completely improved. According to the enterprise responsible person, after using the equipment, the production efficiency has increased by 3 times. The filling and sealing work that originally required 10 workers can now be completed by only 2 workers operating the equipment; the raw material loss rate has decreased from 15% to less than 5%, saving hundreds of thousands of yuan in raw material costs every year; at the same time, the precise coding function of the equipment ensures the compliance of product information, completely solving the compliance risks caused by manual coding. Now, the enterprise’s production capacity has been greatly improved, the product quality is more stable, the market share is constantly expanding, and it has achieved leapfrog development.
V. Conclusion
From manual to intelligent, Longying Fish-Type Hawthorn Cake Filling and Sealing Machine has not only changed the production method of hawthorn cake but also led the transformation of the entire hawthorn cake production industry. It accurately solves the many pain points of traditional production with its core advantages such as whole-process automation, precision control, multi-function integration and intelligent operation and maintenance, providing an efficient, compliant and low-cost production solution for hawthorn cake production enterprises.
In the trend of industrial upgrading, only by actively embracing intelligent and automated technologies can traditional food production enterprises survive and develop in the fierce market competition. The emergence of Longying Fish-Type Hawthorn Cake Filling and Sealing Machine provides strong support for the transformation and upgrading of hawthorn cake production enterprises. It is believed that with the help of this equipment, China’s hawthorn cake production industry will usher in a better development prospect, and traditional snacks will move towards a broader market under the empowerment of modern intelligent manufacturing.
