Fruit Drinks Line

  1. Home
  2. »
  3. Solution
  4. »
  5. Fruit Drinks Line

Introduction

Fruit Drinks Line

Longying Juice Beverage Production Line — Crafting Freshness, Filling the Future

Dedicated to providing global beverage enterprises with turnkey solutions from raw materials to finished products. Centered on aseptic manufacturing technology, we deliver high-efficiency, stable production lines perfectly adapted for cup-packed/pouch-packed beverages.

Core Advantages:

Aseptic Cold Filling: UHT instant sterilization (105-125°C, 3-15s) + aseptic filling reduces thermal damage by 60%, locking in fresh fruit flavor and nutrients—achieving a “fresh-on-tongue sensation” for cup/pouch products.

Flexible Packaging: Modular design seamlessly adapts to plastic cups and stand-up pouches. ±0.5% filling accuracy and 99.98% sealing integrity effortlessly handle fruit pulp and particles.

Smart Control Hub: IoT central control synchronizes key modules, boosting efficiency by 40% while reducing energy consumption by 15%. Flexible daily output: 5-80 tonnes.

End-to-End Empowerment: Full support from planning, customization to training. Compliant with FDA/ISO22000 standards. Ready solutions for cup-packed, pouch-packed, and NFC beverages empower rapid market expansion.

Choosing Longying means choosing a juice manufacturing future of “controllable freshness, visible efficiency, and reducible costs”!

Choose the plan that’s right for you.

Packaging Formats:
Cup-Packed, Pouch-Packed

Process Description
Longying Juice Production Line's Core Competitiveness

Advanced Pre-Processing System:

High-efficiency washing, sorting, crushing, pressing/extraction technologies (fruit-specific solutions)

Enzymatic treatment, clarification, filtration (ultrafiltration/microfiltration) processes & equipment

Optional concentration technologies: Thermal, freeze, and membrane concentration

Precise Blending & Sterilization Systems:

Fully automated batching system with high precision and batch consistency

 Key Highlight: Advanced sterilization processes (UHT, HTST pasteurization, aseptic cold filling) featuring precise temperature control, low thermal load, and maximum flavor/nutrient retention

Leading Aseptic/Clean Filling Systems:

Core Advantage: Aseptic filling technologies (isolator/RABS systems) ensuring sterile environments

 

 

High-speed, high-precision filling valves adaptable to various packaging (bottles, cans, cartons, pouches)

Automated capping/sealing technologies (screw-capping, press-on, sealing, labeling) with reliable hermeticity

Intelligent Control System:

Centralized control (PLC/SCADA) with real-time monitoring, data logging, and remote diagnostics

Precise control and alarming for critical parameters (temperature, pressure, flow, level, fill volume)

Recipe management and production data traceability

Modularity & Flexibility:

Customizable line configurations (capacity, fruit types, process routes, packaging formats)

Future-proof expandability and upgrade capabilities

Energy Efficiency & Sustainability:

Optimized design reducing water, electricity, and steam consumption

Efficient CIP/SIP cleaning systems minimizing water and chemical usage

Materials and processes meeting global environmental compliance standards

您的果汁生产是否面临这些挑战?
Challenges in Your Juice Production?
龙应果汁生产线,为您提供全方位解决方案!
Longying's Integrated Solutions!
⚠️ 生产效率低,无法满足市场需求
Low throughput, unable to meet demand
高效集成设计 → 产能提升40%+,损耗降低25%
Optimized integration → 40%+ higher yield, 25% less waste
⚠️ 产品品质不稳定,损耗率高
Inconsistent quality, high defect rate
先进无菌灌装技术 → 微生物合格率99.99%
Aseptic filling → 99.99% microbiological pass rate
⚠️ 设备老旧,维护成本高昂
Aging equipment, high maintenance costs
智能控制系统 → 故障率↓30%,维护成本↓35%
IoT control → 30% fewer failures, 35% lower maintenance
⚠️ 缺乏灵活性,难以适应新品开发
Rigid systems hinder innovation
模块化设计 → 3天内切换配方/包装类型
Modular design → Recipe/packaging change in 72hrs
⚠️ 人工依赖度高,成本压力大
Labor-intensive operations
全自动化产线 → 操作人员需求减少60%
Full automation → 60% less labor required
⚠️ 无菌标准难以达标
Struggling with aseptic compliance
ISO22000/FDA合规设计 → 通过率100%
Built-in compliance → 100% certification success

Longying Turnkey Juice Beverage Production Process

Why Choose LONGYING?

Choose Value, Choose LONGYING
Core Advantages Value Proposition
Proven Experience
X years dedicated to liquid food equipment manufacturing, with deep understanding of juice industry needs, providing reliable solutions for global clients
Reduces trial-and-error costs, ensures project success at first attempt
Technological Leadership
Continuous R&D investment, mastery of core technologies (especially sterilization and aseptic filling), maintaining industry-leading position
Enhances product quality, extends shelf life
Turnkey Solutions
End-to-end responsibility from design, manufacturing, installation, commissioning to training and after-sales service
Eliminates multi-party coordination, shortens project timeline
Strict Quality Control
Complies with international standards including GMP, HACCP, and ISO
Meets global market access requirements, enhances brand reputation
Global Service Network
Rapid-response localized/global technical support and spare parts supply
Maximizes equipment uptime, reduces production losses
Customization Capability
Not just a standard equipment supplier, but a solution partner providing optimal configurations
Perfectly matches production requirements, maximizes efficiency
Exceptional Value
Reliable equipment delivers long-term stable ROI, reduces overall operating costs
Faster return on investment, sustainable profitability

Success Cases
The Trusted Choice of Global Clients

Fruit World Group - 100,000 Tons Annual Capacity NFC Orange Juice Production Line Client Type:
Renowned juice brandProject Highlights: Customized fully-automated NFC orange juice production line for Fruit World, integrating aseptic cold filling technology and intelligent temperature control system, supporting 200-1000ml multi-specification PET bottle packaging.
Achievements:
After commissioning, filling efficiency increased by 60%, juice nutrition retention rate reached 98%, helping the client enter high-end European and American markets with a 45% annual sales growth.
Client Testimonial:
"Longying's aseptic cold filling technology delivers unexpected juice flavor restoration, and the 72-hour rapid response service eliminates all concerns."
– Technical Director of Fruit World
Dairy Source Group - Aseptic Packaging Intelligent Production Line for Liquid Milk​ Client Type: Large dairy groupProject Highlights: Customized aseptic packaging system for liquid milk, equipped with ISO Class 5 cleanroom and full-process traceability system, compatible with 6 packaging formats including Tetra Brick and gable-top cartons.Achievements: Production capacity increased from 8,000 packs/hour to 15,000 packs/hour, packaging material loss rate reduced to 1.2%, assisting the client in completing intelligent upgrades for 12 production bases nationwide.Client Testimonial: "From process design to after-sales operation, Longying team has redefined dairy packaging efficiency with Industry 4.0 standards, worthy of trust from industry benchmark enterprises."
-President of Dairy Source Group

Contact

Keeping Original Intention, Providing Value To Customer Through Superior Products

We are willing to serve the society with our wisdom and ability and become your trusted partner.

Technological
Innovation

High-quality
Services

Competitive
Prices

Free Consultation

Get In Touch with Us