Designed for gelled confectionery (jelly, pudding, herbal gel, etc.), this line integrates aseptic processing, high precision, and flexible production. Achieves full automation from raw material processing to packaging via PLC control, compliant with HACCP, ISO22000, and FDA standards. Daily capacity up to 500,000 cups.
Core Systems & Equipment
| Module | Deskripsi Fungsi |
| 1. Gel Mixing System | Closed sugar-gel dissolution (dynamic mixer + PLC dosing, accuracy ±0.5%) |
| 2. Pasteurization Unit | HTST tubular sterilization (86-95℃/30s) with rapid cooling (5℃/min) |
| 3. Depositing System | Multi-station servo filler (32-128 cavity molds, accuracy ±0.3g) |
| 4. Gel Setting Tunnel | Three-zone temperature control (20℃→4℃→0℃ gradient cooling) |
| 5. Sealing System | Alu-film/composite film heat sealing (N₂ flushing + laser micro-perforation, O₂≤0.8%) |
| 6. Post-sterilization | Spray pasteurization tunnel (82℃/15min, optional UV module) |
| 7. Packaging Unit | Auto tray loading + shrink wrap/carton packing (robotic palletizing ≥60 cases/hr) |
| 8. CIP/SIP Cleaning | Triple-stage cleaning (acid-alkali-water), SIP steam sterilization (121℃/20min) |
Keuntungan Teknis
◆ Contactless Production
Cleanroom environment (Class 100,000)
Closed-pipeline material transfer
◆ Formula Flexibility
Supports 20+ recipes (fruit bits/nata de coco/dual-layer, etc.)
Quick mold change ≤15 mins
◆ Energy Efficiency
40% energy saving with heat recovery
Filling speed ≥400 cups/min (50ml standard)
◆ Safety Compliance
316L stainless steel + FDA-grade fluororubber seals
Data traceability meets FDA Part 117
Applications
Jelly/Pudding: Fruit pulp, probiotic, low-sugar variants
Gel Products: Herbal jelly, plant-based gels, pet jelly
Innovations: Layered cups, squeezable pouches
Global Clients
▸ Hizhijie Group (6 lines, 35% capacity increase)
▸ ORIHIRO Japan (EU export-standard line)
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