Against the backdrop of increasingly fierce market competition, if enterprises want to achieve profit growth, in addition to expanding the market and increasing product sales, cost control has become a key link. This is especially true in industries with high packaging requirements such as pharmaceuticals, health products, food, and cosmetics, where packaging costs often account for a significant proportion of enterprises’ production costs. How to reduce packaging-related costs while ensuring packaging quality and efficiency has become a core issue for many enterprise managers. The Longying LY-480 horizontal push-type high-speed transparent film 3D packaging machine, with its significant advantages in packaging materials, labor costs, management costs, and other aspects, has become an ideal choice for enterprises to reduce costs and improve efficiency, opening up a new path for enterprises to save costs.
In terms of packaging material costs, the LY-480 horizontal push-type high-speed transparent film 3D packaging machine has significant cost-effectiveness advantages in material selection. This machine uses BOPP double-sided heat-sealable film or PVC double-sided heat-sealable film as the main packaging material. These two materials are widely used in the market, with convenient procurement channels and relatively low prices, belonging to low-cost packaging materials. Compared with some high-end packaging materials, BOPP and PVC double-sided heat-sealable films not only have obvious advantages in cost but also are not inferior in packaging performance. BOPP double-sided heat-sealable film has good transparency, gloss, and heat-sealing performance. Products packaged with it have an attractive appearance, can clearly show the product shape, and at the same time have moisture-proof, water-proof, oil-proof, dust-proof, and other characteristics, effectively protecting product quality; PVC double-sided heat-sealable film has good flexibility and stability, which can also meet the basic needs of product packaging.
For enterprises with mass production, the cost difference of packaging materials will directly affect the overall profit of the enterprise. Take a tea production enterprise in the food industry as an example. Suppose a tea enterprise needs to package 100,000 boxes of tea every day. If traditional high-end packaging materials are used, the packaging material cost per box is 0.5 yuan. However, if BOPP double-sided heat-sealable film is used, the packaging material cost per box is only 0.2 yuan. Then, the enterprise can save 30,000 yuan in packaging material costs a day, and 9 million yuan a year based on 300 working days. Such a considerable cost saving is of great significance for enterprises to improve their profitability. The LY-480 packaging machine uses low-cost packaging materials, allowing enterprises to control packaging costs without worrying about packaging quality, achieving a balance between cost and quality.
In addition to the reduction in packaging material costs, the efficient operation of the LY-480 horizontal push-type high-speed transparent film 3D packaging machine has also significantly reduced labor costs for enterprises. In the traditional packaging production mode, enterprises often need to hire a large number of workers for manual packaging operations. Manual packaging is not only inefficient but also the packaging quality is greatly affected by human factors, which is prone to problems such as uneven packaging and unstable sealing, leading to an increase in the non-conforming rate of products and increasing the rework cost of enterprises. At the same time, with the continuous increase in salary levels in the labor market, the labor cost expenditure of enterprises is also increasing year by year, bringing greater cost pressure to enterprises.
The LY-480 packaging machine has realized the automated production of product packaging, greatly improving packaging efficiency. This equipment adopts imported PLC human-machine interface control, and the main transmission components are composed of mechanical transmission (controlled by servo motor) and auxiliary pneumatic system. It operates stably and reliably, and the running speed can be adjusted arbitrarily according to production needs to meet the different production rhythms of enterprises. Compared with manual packaging, the efficiency of automated packaging equipment has been significantly improved. Taking the cosmetics industry as an example, a skilled worker can package about 200 boxes of cosmetics per hour, while the LY-480 packaging machine can achieve thousands of boxes of packaging per hour. The packaging efficiency of one piece of equipment is equivalent to that of dozens or even hundreds of workers. This means that enterprises no longer need to invest a lot of manpower in packaging operations, and can significantly reduce the number of employees hired, thereby reducing labor cost expenditures.
At the same time, automated packaging can also reduce the impact of human factors on packaging quality and improve the qualification rate of product packaging. The LY-480 packaging machine has a firm seal, flat and beautiful appearance, and stable packaging quality, which effectively reduces product rework and waste caused by packaging problems, and further reduces the additional cost expenditure of enterprises. In addition, reducing the number of employees also reduces the difficulty of enterprise management of employees and reduces the management costs such as recruitment and training caused by personnel turnover, making enterprises more efficient and convenient in human resource management.
The reduction of management costs is another major cost advantage brought by the LY-480 horizontal push-type high-speed transparent film 3D packaging machine to enterprises. In the traditional packaging production mode, due to the dependence on manual operations, enterprises need to establish a sound personnel management system, including recruitment, training, performance appraisal, salary and welfare, and other aspects. All these require a lot of time, manpower, and funds, resulting in high management costs. Moreover, various problems are prone to occur during manual operation, such as equipment failure and product damage caused by non-standard operation of employees. The handling of these problems will also increase the management costs of enterprises.
The automated operation of the LY-480 packaging machine simplifies the production management process of enterprises. This equipment is simple and convenient to operate, and staff can master the operation skills proficiently after simple training, reducing the investment of enterprises in employee training. At the same time, the equipment operates stably and reliably with a low failure rate and is easy to maintain. Enterprises do not need to invest a lot of manpower in the daily supervision and maintenance management of the equipment. In addition, the equipment adopts advanced control technology, which can realize real-time monitoring and data recording of the packaging production process. Enterprise managers can timely understand the production progress and equipment operation status, which is convenient for adjusting production plans and formulating management decisions, improving management efficiency and reducing management costs.
Furthermore, the role of the LY-480 horizontal push-type high-speed transparent film 3D packaging machine in improving the added value of products also indirectly helps enterprises reduce costs. Products packaged by this machine have a good appearance decoration effect, and the product grade is improved, making them more competitive in the market and able to attract more consumers to buy, thereby increasing product sales. The increase in product sales means the expansion of the enterprise’s production scale, and the production cost per unit product will decrease accordingly, forming an economies of scale. At the same time, the improvement of product added value also gives enterprises more advantages in pricing, allowing them to appropriately increase product prices, increase enterprise profits, and further make up for cost expenditures, realizing a virtuous cycle of enterprise costs and profits.
In terms of the flexibility and adaptability of the equipment, the LY-480 packaging machine also saves potential costs for enterprises. This machine has excellent adjustment performance, which is convenient for packaging various right-angle box-shaped products of different sizes, and the mold replacement is convenient and fast. In today’s market where demand is constantly changing, enterprises often need to adjust product specifications and packaging forms to adapt to market changes. Traditional packaging equipment is often difficult to adapt to product changes quickly, requiring a lot of funds to replace equipment or carry out equipment transformation, increasing enterprise costs. However, the LY-480 packaging machine can quickly respond to changes in market demand through flexible adjustment and convenient mold replacement, without a lot of additional investment, effectively reducing the equipment update and transformation costs of enterprises.
In terms of the use efficiency of packaging film, the LY-480 packaging machine uses a servo motor to control the film feeding system, which can adjust the film feeding length arbitrarily to ensure the accurate use of packaging film and avoid the waste of packaging film. In the film feeding process of traditional packaging equipment, due to the unreasonable design of the film feeding shaft, problems such as packaging film shaking and inaccurate film feeding length are prone to occur, leading to serious waste of packaging film. However, the LY-480 packaging machine adopts a pneumatic film feeding shaft, which operates stably without left-right shaking, can ensure the accuracy of the film feeding length, and reduce the waste of packaging film. For enterprises, the saving of packaging film is also a considerable cost saving, which can reduce considerable cost expenditures for enterprises over time.
In terms of the body design, the LY-480 packaging machine adopts an imported aluminum alloy frame and 304 stainless steel contact parts, which not only meets hygiene standards but also has high durability and a long service life. The extension of the equipment service life means that enterprises do not need to replace equipment frequently, reducing equipment procurement costs and downtime losses during equipment replacement. At the same time, the equipment is easy to maintain and has low maintenance costs, further reducing the expenditure of enterprises on equipment maintenance.
To sum up, the Longying LY-480 horizontal push-type high-speed transparent film 3D packaging machine saves costs for enterprises in many aspects such as packaging materials, labor costs, management costs, and potential costs. At the same time, it can also improve product quality and market competitiveness, achieving the dual goals of cost reduction and efficiency improvement. For enterprises facing cost pressure and seeking development breakthroughs, choosing the LY-480 horizontal push-type high-speed transparent film 3D packaging machine is a wise move to optimize the production process, reduce costs, and improve profitability, which will provide strong support for enterprises to achieve sustainable development in the fierce market competition.
