This production line is designed for high-efficiency extraction of tea, herbal medicine, and natural plant components, integrating intelligence, modularity, and energy efficiency. Utilizing advanced technology to achieve high-yield extraction of active compounds, it is suitable for large-scale production of both thermosensitive and non-thermosensitive ingredients (e.g., tea polyphenols, essential oils, saponins, flavonoids), compliant with GMP, FDA, and other international standards.
Core Processes & Equipment Composition
| System Module | Function Description |
| 1. Pre-treatment System | Raw material washing, crushing, screening (tea fixation/rolling; herbal slicing/pulverizing) |
| 2. Intelligent Extraction | Key Equipment: Dynamic countercurrent extractors, ultrasonic/microwave-assisted extractors |
| 3. Solid-Liquid Separation | Centrifugation, plate-frame filtration, membrane separation (UF/NF) |
| 4. Concentration & Purification | Triple-effect evaporators, vacuum low-temp concentration, resin adsorption/chromatography |
| 5. Drying & Forming | Spray drying (imported towers), freeze drying, vacuum belt drying (preserves thermolabile compounds) |
| 6. CIP Cleaning | Automated pipeline cleaning and sterilization, eliminating cross-contamination |
Technical Advantages
◆ High Extraction Efficiency
Yield increased by 15%~30%, solvent consumption reduced by 40%
Ultrasonic/microwave-assisted extraction cuts time by 50%
◆ Active Compound Preservation
Low-temp concentration (≤45°C) & freeze drying protect thermosensitive components
Inert gas blanketing prevents oxidation
◆ Energy Saving & Eco-Friendly
35% energy reduction via steam reuse in triple-effect evaporators
Solvent recovery rate ≥95%
◆ Modular Production
One-click switching between tea/herbal extraction modes
Customizable capacity: 50L~5000L/batch
◆ Regulatory Compliance
316L stainless steel material, compliant with ASME BPE standards
Data traceability meets FDA 21 CFR Part 11
Applications
Tea Industry: Instant tea powder, tea concentrate, tea polyphenol/theanine extraction
Pharmaceuticals: Herbal extracts, granule/oral liquid raw materials
Health Foods: Plant essential oils, functional extracts (e.g., curcumin, resveratrol)
Cosmetics: Natural active ingredient sourcing
Why Choose Us?
▸ Process Customization: Tailored extraction protocols for polar/non-polar components
▸ Turnkey Project: Full support from process development to GMP certification
▸ Global Clients: Served industry leaders including Tongrentang, Lipton, Herbalife
▸ Lifetime Maintenance
Get Your Solution
Free process trial & 3D line design provided!
[Contact Engineer Now]
